GCPC

19th September 2021
19th September 2021

Cleaner Production Assessment

Gujarat Cleaner Production Centre (GCPC) is an Environmental Information System (ENVIS) Centre working on Cleaner Production and Technology since year 2003 under Ministry of Environment, Forest and Climate Change, Government of India.

The United Nations Environment Program (UNEP) definition of “Cleaner Production” (CP), and the one in most common use is, “cleaner production means the continuous application of an integrated, preventative environmental strategy to processes, products and services to increase eco-efficiency and reduce risks to humans and the environment”.

CP is a method and tool to identify where and why a company is losing their resources in the form of waste and pollution, and how these losses can be minimized.

CP adds value to the EMS; it places emphasis on pollution prevention rather than control, with clear improvement in environmental performance. CP does not deny or impede growth but insists that growth can be ecologically sustainable. It is not limited only to manufacturing industries of a certain type or size, it can be applied towards the provision of services also. CP includes safety and protection of health and emphasizes risk reduction. It improves immediate efficiency as well as long-term efficacy. CP is Win-Win-Win factor; it benefits the environment, communities and businesses.

Cleaner Production Assessment carried out in two ways:

i.Walk-through Cleaner Production Assessment methodology:

It is a one type of inspection of one or two day visit in which CP Team observes all the Walkthrough areas such as, Shop floor, Machines and operations, Wastes and emissions, Labor, Storage areas, Utilities etc.. and asks questions related to operating practices, housekeeping, equipment maintenance and control, safety and health, waste generation, handling etc. and
CP Team carries following items with them during Walk-through Cleaner Production Assessment:

ii. Detailed Cleaner Production Assessment includes:

1. GETTING STARTED

Task 1. Design CP team
Task 2. List process step
Task 3. Identify and select wasteful process

2. ANALYZING PROCESS STEPS

Task 4. Prepare process flow chart
Task 5. Make material and energy balance
Task 6. Assign cost to waste stream
Task 7. Review of process to identify causes

STEP 3: GENERATING CP OPPORTUNITIES

Task 8. Develop Cleaner production opportunities
Task 9. Select workable opportunities

STEP 4: SELECTING CLEANER PRODUCTION SOLUTIONS

Task 10. Assess technical feasibility
Task 11. Evaluate environmental aspects
Task 12. Assess economic viability
Task 13. Selection of CP solutions

STEP 5: IMPLEMENTING CLEANER PRODUCTION SOLUTIONS

Task 14. Prepare for implementation
Task 15. Implementation of CP solutions
Task 16. Monitor & evaluate results

STEP 6: SUSTAIN CP

Task 17. Sustain CP solutions
Task 18. Go to task 3 of step 1